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Cold Rolled Steel Rebars

Cold Rolled Steel Rebars

1.Dimensions expression method
Three-sided rib reinforcementa--transverse rib angle
β--angle between transverse rib and axis
a--transverse rib height
b--transverse rib top width
c--transverse rib spacing
Two-sided rib reinforcementa- transverse rib angle
β- transverse rib and axis angle
a- transverse rib height
b- transverse rib top width
c- transverse rib spacing
d- reinforcing bar inner diameter


2.Dimensions and specifications
Dimensions of three-sided rib steel bars
Nominal
Diameter
Nominal cross-cutting areaTheoretical qualityRib midpoint heightHeight at 1/4 of rib na/mmRib top width b
/mm
Rib distanceRelative rib area fr ≥
aAllowable deviationc/mmAllowable deviation (%) ≥
/mm/mm²/(kg/m)





mm
(4)12.60.0990.3+0.10
-0.5
0.24~0.2d4±150.036
519.60.1540.320.2640.039
628.30.2220.40.3250.039
738.50.3020.460.3750.045
850.30.3950.550.4460.045
963.60.4990.750.670.052
1078.50.6170.750.670.052
(12)113.10.8880.970.778.40.056

Note:

1.The nominal diameter in brackets is not recommended.

2. The angle β between the rib and the steel bar axis is 40°-60°. The angle a between the two sides of the rib and the steel bar surface is greater than or equal to 45°. The sum of the rib gaps should not exceed 20% of the nominal circumference.

3. The allowable deviation of the theoretical quality is not more than +4%.


Dimensions of double-sided rib steel bars
Nominal diameter
/mm
Inner diameter d/mmNominal cross-sectional area/mm²Theoretical quality
/(kg/m)
Rib midpoint heightRib 1/4 height/mmRib top width b/mmRib distanceRelative rib area fr≥
Standard sizeallowable toleranceaPermissible deviation≥cPermissible deviation≥

mm
54.8±0.219.60.1540.32+0.10
-0.05
0.2-0.2d4±150.039
65.828.30.2220.40.2750.039
76.6±0.438.50.3020.460.3150.045
87.6<,SPAN
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0.3950.550.3760.045
98.663.60.4990.750.570.052
109.578.50.6170.750.570.052
1211.5113.10.8880.970.658.40.056

Note:

1.The allowable deviation of theoretical mass is not more than +(-)4%.

2. Longitudinal ribs with a height not more than 0.5a are allowed.

3. Model standards and chemical composition
Grade and chemical composition of cold drawn ribbed steel bars
Level codeBrandChemical composition (mass fraction)(%)
CSiMnTiS ≤P ≤
LL 550Q2150.09—0.15≤0.300.25—0.55
0.050.045
LL 650Q2350.14—0.22≤0.300.30—0.65
0.050.045
LL 80024MnTi0.19—0.270.17—0.371.20—1.600.01—0.050.0450.045

Note:

The residual content (mass fraction) of chromium, nickel and copper shall not exceed 0.30% respectively, the residual content (mass fraction) of arsenic shall not exceed 0.08%, and the content (mass fraction) of nitrogen shall not exceed 0.08%. If the supplier guarantees, no inspection is required.


4. Mechanical properties
Mechanical and process properties of cold drawn ribbed steel bars
Level codeYield Strength σ0.2Tensile strength σbElongation(%)≥180° cold bending test,
d is the bending center diameter,
a is the steel bar diameter
Stress relaxation
σc0n=0.7σb
MPa≥δ10δ1001000h
(%)≤
10h
(%)≤
LL 5505005508
d=3a

LL 650520650
4d=4a85
LL 800640800
4d=5a85

5. Production process of cold-rolled ribbed steel bars
The cold-rolled ribbed steel bar production process is a technology that processes strip steel into ribbed steel bars after cold-rolling it on a bring-in machine. Its main process flow is as follows:
1. Uncoiling steel coil
The steel coil uncoiling process is to take out the steel coils stored in the steel coil warehouse as required, insert them into the powerful coiler through the mandrel, and then twist the mandrel to slowly unwind the steel coils.
2. Heating and tempering
After the steel coil is uncoiled, it is heated and tempered to maximize the cold working performance of the steel coil for subsequent operations.
3. Preparation process
Roll the steel coil to the processing area, fix its flatter position, check the steel coil for depression, and then cut it into steel bars of the required length.
4. Cold rolling forming
This link is the core link of the cold-rolled ribbed steel bar production process. Its purpose is to process and deform the steel bars by bending, flattening, etc., to form a regular ribbed shape. This process requires the cooperation between the steel coil and two traction rollers, and there is a spacer above the ground to complete the bending and deformation of the steel bars.
5.Water cooling cutting
The final step in the cold-rolled ribbed steel production process is to use a water-cooled cutting machine to cut the bars to the required length and clean them.



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